Process controller CCS SERIES

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Product overview
CCS series controllers enable non-contact chromatic confocal distance and thickness measurement with sub-micron accuracy on a wide range of surfaces and materials, including reflective substrates and transparent films. A single CCS controller with a STIL high-precision sensor head can measure glass or film thickness by two-peak processing. Measurement rates range from 100 Hz up to 10 kHz depending on model, supporting both industrial line integration and laboratory setups.

Benefits

• Chromatic confocal measurement on materials that reflect white light (metals, glass, plastics, coatings, liquids).
• Non-contact operation to avoid damage or contamination of the target.
• Sub-micron measurement accuracy suitable for precision metrology.
• Interchangeable STIL optical heads: CL-MG, OP, ENDO, EVEREST series.
• Controller stores up to 20 calibration tables to manage different probes and setups.
• SDK and protocol commands available for integration into automation and inspection systems.
• Encoder-synchronized acquisition for dynamic measurements.
• Multiple communication interfaces: analog outputs, USB, RS232/422.

Applications

• Automotive glass inspection and quality control.
• Glass containers and packaging production monitoring.
• Electric vehicle components and battery cover thickness measurement.
• Roll-to-roll and web process thickness control for transparent and opaque films (flexible electronics, battery films).
• Electronics and PCB metrology.
• Semiconductor wafer inspection (silicon metrology).
• Precision fields: medical devices, micromechanics, aerospace, watchmaking, robotics, and CCC industry applications.

Versions and integration
CCS controllers are available as CCS PRIMA series and CCS OPTIMA+. CCS PRIMA is offered in single-, dual- (multiplexed) and four-channel (multiplexed) versions. CCS PRIMA+ provides increased light output for demanding glass thickness applications. For OEM integration, CCS PRIMA is also offered in a BOXLESS version for direct embedding into custom enclosures.

Technical specifications (table)
Model | CCS-Prima | CCS-Prima 2 | CCS-Prima 4 | CCS-Prima+ | CCS-Optima+
Order Code | O8ST10M1001 | O8ST11M1001 | O8ST12M1001 | O8ST13M1009 | O8ST09M2001
Technology | Chromatic Confocal
Source | White LED
Number of channel | 1 | 2 (multiplexed) | 4 (multiplexed) | 1 | 1
Measuring Frequency | From 100 Hz to 2000 Hz (PRIMA family) | From 500 Hz to 10000 Hz (OPTIMA+)
Calibration table memory | Up to 20 calibration tables
Distance Measurement | First/Strongest peak detection
Thickness Measurement | 2 peaks detection (thickness via two-peak processing)
Advanced features | AutoLed, AutoDark, DoubleFrequency, HoldLastValue, etc.
Digital Output | RS232, RS422, USB
Synchronization | Trigger in & out
Other Input/Output | 2 analog outputs; encoder input (up to 3)
Fiber connection | E2000/APC
Temperature in use | 5°C - 50°C
Storage temperature | -30°C - 70°C
Relative humidity | 5% - 80% RH without condensation
Protection type | IP20
Compliance | EN 61326-1 (for applicable models)
Power Supply | 24V DC
Maximum/Usual Consumption | 25W / 8W (typical variants) (values vary by model)
Dimensions | 162 mm x 138.1 mm x 111.5 mm
Weight | Typical 1.2 kg (varies by model)

Features / technical specifications

• Technology: Chromatic Confocal.
• Light source: White LED.
• Channels: 1, 2 (multiplexed), 4 (multiplexed) depending on model.
• Measuring frequency: PRIMA family 100–2000 Hz; OPTIMA+ up to 10 000 Hz.
• Calibration memory: up to 20 calibration tables selectable on controller.
• Distance detection: first/strongest peak; thickness via two-peak detection.
• Advanced features: AutoLed, AutoDark, DoubleFrequency, HoldLastValue, etc.
• Interfaces: RS232 / RS422 / USB, 2 analog outputs, encoder inputs (up to 3), trigger in/out.
• Fiber optic connection: E2000/APC.
• Operating temperature: 5°C to 50°C; storage: −30°C to 70°C.
• Relative humidity: 5%–80% non-condensing.
• Protection class: IP20.
• Compliance: EN 61326-1 where applicable.
• Power supply: 24 V DC; typical consumption ~8–9 W; maximum up to ~25 W depending on model.
• Dimensions: 162 x 138.1 x 111.5 mm (controller enclosure).
• Weight: approx. 1.2 kg (model-dependent).