CGM sensor ZPT-SMN-001

medicalmonitoringsmall form factor

The Sensor Microneedle by ZorayPT is a cutting-edge, minimally invasive sensing tool designed for precise, repeatable sampling and sensor coupling with minimal tissue disruption. This advanced microneedle platform supports both solid and hollow configurations, making it ideal for electrochemical electrodes, surface-coated sensing, contact-style biosensing, micro-sampling, fluid transfer, and online analysis applications. Manufactured from medical-grade 304 or 316L stainless steel (customizable), the microneedle is available in diameters ranging from 30G to 36G (0.13mm to 0.30mm, customizable) to balance penetration ease and structural integrity.

Coating Technology

• Proprietary coating options include gold, platinum, palladium, or silver layers (customizable, including nickel-free options) to meet biocompatibility requirements and enhance sensor performance.
• Improves conductivity, reduces biofouling, and ensures long-term stability in vivo or in vitro.

Applications

• Solid microneedles: Electrochemical electrode applications and surface-coated sensing for CGM and biosensing.
• Hollow microneedles: Micro-sampling and fluid delivery for pharmaceutical, food, water quality, soil, and process monitoring industries.
• Ultra-sharp, polished tip minimizes insertion force and tissue trauma, allowing painless or low-pain penetration for wearable or implantable devices.

Manufacturing & Quality

• Manufactured under ISO 13485-certified conditions in a Class 100,000 cleanroom.
• Full magnification inspection for defect-free geometry and coating uniformity.
• Customizable tip shapes (tapered, flat, round) and array configurations support diverse sensing modalities, from single-needle probes to multi-array patches.
• Lightweight, biocompatible design ensures patient comfort during extended wear.
• Customizable coating schemes address allergy concerns and regulatory demands worldwide.

Production Capabilities

• All-in-house capabilities enable rapid prototyping and scaling, from material selection to final coating and packaging (individual blister or bulk, customizable).
• Suitable for next-generation CGM systems, wearable biosensors, or industrial online analyzers.

Key Features

• Diameter: 30G-36G (0.13mm-0.30mm, customizable) for minimal invasion.
• Material: Medical-grade 304 or 316L stainless steel (customizable).
• Microneedle Type: Solid or hollow (customizable) for sensing or sampling.
• Coating: Gold, platinum, palladium, silver (nickel-free options, customizable).
• Tip Shape: Tapered, flat, round (customizable) for optimized performance.
• All In-House: One-stop production guarantees superior quality.

Applications

• Continuous Glucose Monitoring (CGM): Real-time electrochemical sensing.
• Wearable Biosensors: Minimally invasive analyte detection.
• Industrial Online Analysis: Micro-sampling for process monitoring.

Why Choose ZorayPT?

• One-Stop Manufacturing: All in-house processes for seamless quality control.
• ISO 13485 Certified: Meets global standards in a Class 100,000 cleanroom.
• Superior Quality: Leading coating technology for biocompatibility and performance.
• Faster Lead Times: Automated production for quick delivery.
• Cost-Efficiency: Integrated manufacturing reduces costs.

Sensor Microneedle Specifications

• Product Model: ZPT-SMN-001
• Diameter: 30G-36G (0.13mm-0.30mm, customizable)
• Material: Medical-grade 304 or 316L stainless steel (customizable)
• Microneedle Type: Solid or hollow (customizable)
• Coating: Gold, platinum, palladium, silver (nickel-free options, customizable)
• Application: CGM, biosensing, industrial online analysis