OverviewDürr Technik oil-free DC compressors are piston compressors designed for mobile and industrial auxiliary-air applications. They deliver continuous performance in harsh environments and reduce maintenance needs by eliminating oil circulation and oil changes.
Advantages- Oil-free design: no oil checks or oil changes required
- Reduced maintenance and lower operating costs compared with oil-lubricated units
- Available in multiple DC voltages and head types (KK series)
- 100% duty cycle (S1) across a wide temperature range (-40°C to +70°C)
- Compact form factors suitable for retrofit and mobile installations
ApplicationsSuitable for: mobile vehicles (buses, service vehicles), automotive equipment, maritime applications, construction machinery and industrial mobile equipment. Common uses include auxiliary air supply, pneumatic actuation, tyre inflation and lift systems.
Railway sectorWidely used for auxiliary air in rail vehicles: door control, sanding systems, wheel flange lubrication, signal horns and pantograph lifting. Oil-free operation is preferred in rolling stock to avoid oil contamination, simplify maintenance and reduce waste-oil disposal.
Standards & Certifications- EN 50121-3-2 Electromagnetic compatibility
- EN 45545-2 Fire safety requirements
- EN ISO 9227 Salt spray test
- EN 61373 Vibration and shock testing
- IRIS certification (since 2009)
Deutsche Bahn AG certified productThe D-120 oil-free compressor is certified by Deutsche Bahn AG (Certificate No. 5245-2022-311). Designed for rail vehicles and suitable as a retrofit replacement for models such as the LP115.
Bespoke solutionsDürr Technik provides tailored compressor solutions with DC voltages from 12 V DC to 110 V DC and flow rates covering approximately 8–172 l/min. All KK series compressor heads are offered in DC versions.
Technical data (examples)KK15 | D-040 | 19 l/min @ 5 bar | 24 V | 9 A | P1 0.19 kW | IP00 | 61 dB(A) | 5.9 kg | 243x130x174 mm
KK15 | D-061 | 35 l/min @ 5 bar | 12–110 V | examples: 43 A (12 V) / 3.5–3.7 A (110 V) | P1 0.38–0.52 kW | IP54 | 69–70 dB(A) | ~7.2 kg | 234x130x188 mm
KK40 | DG-160 | 100 l/min @ 5 bar | 24 V | 38 A | P1 0.91 kW | IP54 | 72 dB(A) | 17 kg | 366x276x190 mm
KK70 | D-100 | 65 l/min @ 5 bar | 12–72–24 V options | example currents up to 49 A | P1 ~0.59 kW | IP54 | ~20.5 kg | 368x176x292 mm
Notes on performanceReported flow rates refer to 50 Hz measurements for single/three-phase variants; 60 Hz typically increases flow by ~18%. Performance curves are available for all series and types (D-030, D-040, D-061, D-075, D-080, D-085, D-100, D-120, D-150, D-160, DG-160, DG-170, etc.).
Technical specifications- Technology: oil-free piston compressors, DC
- Voltage range (DC): 12 V DC to 110 V DC (model-dependent)
- Flow rates: approx. 8–172 l/min depending on model
- Duty cycle: 100% (S1), operating temperature range −40°C to +70°C
- Protection classes: IP00, IP54, IP65 (depending on model)
- Motor input examples: 0.12 kW up to ~1.3 kW
- Noise levels: typically 61–79 dB(A) depending on model
- Weights: approx. 4.4 kg to ~20.8 kg depending on model
- Standards: EN 50121-3-2, EN 45545-2, EN ISO 9227, EN 61373; IRIS certified