Automatic cartoner FTB577 FF

fully-automaticrobotizedcomputer-controlled

Overview
The FTB577 FF is a compact top-loading cartoner designed to produce practical, fully paper-based protective packaging from flat cardboard blanks. The machine forms the outer carton and folded paper inserts (partitions, nests or custom trays), assembles them, feeds products and accessories, applies coding and closes the package in a fully automated process. It is primarily intended for pharmaceutical and medical device packaging, as well as for kits including leaflets and booklets.

Key capabilities

• Top-loading cartoner that simultaneously forms outer carton and folded insert from flat blanks.
• Supports fully paper-based protective packaging (carton + folded paper insert).
• Robotic product handling units for reliable pick-and-place of diverse product types and arrangements.
• Modular configuration with single or multiple flat-blank magazines and forming heads to match speed and format requirements.
• Integrated functions: blank forming, insert folding, assembly, product feeding, coding and carton closing.
• Compatible with common FTB FF Series carton closures (flip-top, tuck-in, glued flaps).

Highlights / Advantages

• Integrated carton and insert forming from flat blanks enabling paper-only protective solutions.
• Versatile product handling via robotic units for vials, syringes, needle+vial kits, medical devices and accessories.
• Scalable throughput: configurable blank magazine and forming-head setup to meet production targets.
• Positive carton control through dedicated forming heads and controlled transport ensures squareness and stability.
• Modular design allows integration of multiple feeding systems and custom machine configurations.
• Operator-oriented design with easy access to operating areas and intuitive HMI for changeover and maintenance.

Typical applications

• Parenteral packaging: vials and multi-vial nests.
• Needle + vial kits and partitioned nests.
• Syringes and other injectable medical devices.
• Kits including accessories, leaflets and booklets.

Technical specifications

• Machine type: Compact top-loading cartoner (FTB FF Series).
• Packaging: Outer carton formed from flat blanks and folded paper inserts (partitions, nests, trays).
• Material focus: Fully paper-based packaging solutions.
• Product handling: Robotic units for pick-up, placement and feeding of products and accessories.
• Integrated functions: Blank magazine(s), carton forming heads, insert forming/folding, product feeding, coding, carton closing.
• Carton closure styles supported: flip-top, tuck-in, glued flaps.
• Carton control: Positive carton control via dedicated forming heads and controlled transport (ensures squareness).
• Modularity: Single or multiple flat-blank carton magazines and forming heads; multiple feeding systems possible.
• Maximum output (series capability): up to 200 cartons per minute (depending on configuration and application).
• Typical produced package types: single- or multi-product packages, kits with leaflets/booklets.
• Operator interface: HMI with easy access to operating areas for maintenance and changeover.
• Suitable sectors: Pharmaceutical, medical devices, parenteral products and related packaging.