Automatic medicine packaging and dispensing system NSP

Overview
Next-generation automated MDS: internal camera inspection and automatic repackaging for total error control. A high-capacity system integrating camera-based visual inspection and real-time error management, optimising the preparation cycle and delivering unprecedented quality control.

Key benefits

• Intelligent control (ARD): Monitors every dose via internal cameras prior to packaging, enabling automatic reprocessing or error flagging for subsequent correction.
• Inventory management: Automates the sorting and distribution of up to 576 different medicines into canisters, optimising automated stock levels and reducing operational costs.
• Total operational continuity: Interchangeable central unit enabling immediate replacements to maintain uninterrupted productivity.

Models

• MODEL NSP420
  • Number of patients: 600 – 2,000
  • Number of canisters: 420
• MODEL NSP480
  • Number of patients: 600 – 2,500
  • Number of canisters: 480
• MODEL NSP576
  • Number of patients: 600 – 2,500
  • Number of canisters: 576

Components and architecture

• Sliding columns: Motorised mobile columns that organise the mass storage of medicines.
• Canisters: Containers designed for the precise sorting and dosing of medications.
• Cartridges: Coupling base that links each canister to the machine’s central processor.
• Rack access control: Command interface that manages the automatic movement of the loading columns.
• Autocanisters: Dedicated unit for the automated management of medication without a fixed canister.
• STS systems: Assisted tray for the introduction of split or low-turnover tablets.
• Touch control panel: Interactive monitor for real-time supervision of production and the ARD system.

Featured functions & technology

• Internal inspection and repackaging (ARD): Integrated cameras inspect every dose prior to sealing, enabling real-time error visualisation, automatic redistribution or sachet flagging.
• Dynamic multi-format packaging: Sealer adaptable to 5 sachet sizes that adjust to dose volume to optimise material consumption.
• Canister location: Automatic recognition of each canister’s position for flexible loading without error risk.
• U-canister system: Processes large volumes without fixed canister assignment.
• High-precision STS trays: Assisted manual loading to speed preparation while maintaining safety and monitoring.
• Barcode verification: Individual validation of each canister to ensure inventory integrity and accurate stock identification.
• Sachet design customisation: Personalises each dose to optimise patient adherence and incorporate visual communication.
• Interchangeable sealing unit (optional): Replaceable production module as contingency to ensure continuous production.
• Advanced touch monitor: Intuitive interface for comprehensive machine supervision with ARD visualisation.
• DIY Canister Kit (optional): Enables autonomous configuration of canisters for new medicines.
• Quick ink replacement: Removable cartridge mechanism for instant consumable changes.
• Class A sealed paper: Internationally certified paper ensuring chemical stability and superior print clarity.
• GMP manufacturing standard: NSP range complies with strict pharmaceutical GMP quality protocols.
• Dust extraction system (optional): Prevents cross-contamination and ensures a clean working environment during high-volume runs.

The NSP process (summary)

• 01. Clinical management: Savioo Software centralises patient control, dosage regimen and stock validation; verifies treatments before production.
• 02. Inventory management: ATDPS/OnCube organises production, monitors rack stock levels and guides intelligent refilling of canisters.
• 03. Inspection and packaging: Sliding racks provide access to canisters for dosing; internal camera inspects each dose enabling correction when necessary.
• 04. Traceability and secure sealing: Generation of personalised sachet strips; automatic flagging of any detected error for fast final review.

Applications & operational notes
Designed for high-throughput pharmacy MDS environments requiring automated supervision, mass storage management, dynamic sachet sealing and strict pharmaceutical traceability. The system supports large-format machines combining mass storage with artificial vision for comprehensive supervision before every production run.

Caractéristiques / spécifications techniques

• Series / Model name: NSP
• Inspection: Internal camera-based visual inspection (ARD) with real-time error visualisation and automatic reprocessing options.
• Packaging: Dynamic sealer adaptable to 5 sachet sizes; sachet customisation for patient adherence.
• Canisters: Up to 576 canisters (NSP576 model); flexible canister placement and automatic canister location recognition.
• Capacity (patients): NSP420: 600–2,000 patients; NSP480: 600–2,500 patients; NSP576: 600–2,500 patients.
• Canister counts: NSP420 = 420; NSP480 = 480; NSP576 = 576.
• Medicine variety: Handles mass storage and sorting of hundreds of different medicines (system designed to manage up to 576 different medicines).
• U-canister & autocanister options: Manage large volumes without fixed canister assignment.
• STS trays: High-precision trays for assisted manual loading of split or low-turnover tablets.
• Traceability: Barcode verification for individual canister validation and infallible restocking traceability.
• Operational continuity: Interchangeable central/sealing unit (optional) for immediate replacement in incidents.
• Consumable management: Quick ink replacement and optimised consumable usage via multi-format sealer.
• Materials: Class A sealed paper for chemical stability and high print clarity.
• Standards: GMP-compliant manufacturing standard.
• Optional: Dust extraction system to prevent cross-contamination.
• User interface: Advanced touch monitor for real-time supervision and ARD control.