Bottle counting-filling machine UNILINE

for tabletsautomaticautomated

Overview
UNILINE is a conveying, filling and capping system that integrates the functions required to form a complete counting line: container loading, desiccant insertion, counting and filling, cotton insertion, capping and rejection. It is designed for flexible production without bottle-specific change parts, enabling quick adaptation and immediate startup at production speed to maintain high OEE on small batches. The balcony layout provides clear visibility and easy cleanability with no hidden entrapment points. Its compact footprint reduces floor space compared with traditional equipment. Counting accuracy is ensured by available technologies: Optical sensor and E.F.S. (Electrostatic Field Sensor), suitable for challenging conditions.

Highlights

• Bottle handling: positive grip and controlled transport throughout the process.
• Zero oil contamination: no oil over the bottle transport.
• No size parts: no mechanical size parts required for bottle dimensions.
• Bottle size changeover: automatic changeover at the touch of a button.
• Cleaning made easy: open balcony layout simplifies and accelerates cleaning.
• Full versatility: handles round, rectangular, oval and square bottles.
• Space-efficient: counter requires no additional rear space.
• In-house manufacture: all machines produced and supported by IMA.

Technical data (table)
TECHNICAL DATA UNILINE
Bottle Output: Up to 150 bpm
Product Output: 12,000 tablets/min
Bottle range: Round, rectangular*, square, oval*
Min (L x W x H): 30 mm x 30 mm x 55 mm
Max (L x W x H): 90 mm / 104 mm* x 90 mm x 180 mm
Cap range: CRC, Screw Top, Flip Top, Press on — cap diameters 10–70 mm
Desiccant: 1.2 g and 3 g — 1 to 3 canisters per bottle
Cotton: Cotton, Rayon, Polyester — typical lengths up to 180 mm

Technical specifications

• Bottle output: Up to 150 bpm
• Product output: 12,000 tablets/min
• Bottle formats supported: round, rectangular, square, oval; min length 30 mm; max length up to 90–104 mm depending on shape; heights up to 180 mm
• Cap types supported: CRC, screw top, flip top, press on; cap diameters 10–70 mm
• Desiccant options: 1.2 g and 3 g canisters; 1–3 canisters per bottle
• Cotton insertion: supports cotton, rayon, polyester (example length up to 180 mm)
• Counting technologies: Optical sensor and E.F.S. (Electrostatic Field Sensor) for high accuracy
• No mechanical size parts required; automatic bottle size changeover
• Compact balcony design for easy cleaning and high OEE on small batches
• Zero oil contamination on bottle transport
• Manufactured and supported in-house by IMA