Brief DescriptionStreamSpinner1000 is an open-surface industrial electrospinning and spraying line designed for commercial manufacturing of nanofibers and nanofiber-based products on a 1000 mm roll-to-roll collector. The system delivers 5–15× the throughput of conventional electrospinning equipment and supports continuous unattended operation through automated feeding and control. The Smart Dynamic Feeding System ensures homogeneous nanofiber formation and precise flow-rate adjustment. The line accepts a wide viscosity range of polymeric solutions and is suited for large-scale production of filtration media, biomedical substrates and other functional membranes.
Unique Properties- High production rate: 5–15× higher than conventional electrospinning systems.
- High line speed: up to 51 m/min (measured for PA6 at 0.03 GSM).
- Smart Dynamic Feeding System: homogeneous production and precise flow adjustment.
- Smart Winding System: automated thickness control via flow and winding-speed coordination.
- Material compatibility: operates with a wide viscosity range of polymeric solutions.
- Patent status: Patent Pending technology.
Standard Polymers / Production Data- TPU — Total flow rate 1200 ml/h — production ≈ 5.3 m/min (for 0.5 GSM)
- PVDF — 660 ml/h — ≈ 3.9 m/min
- PA6 — 600 ml/h — ≈ 3.1 m/min
- HA — 360 ml/h — ≈ 1.1 m/min
- PAN — 570 ml/h — ≈ 1.6 m/min
- PHB — 4800 ml/h — ≈ 6.2 m/min
Application Areas- Filtration
- Cosmetics
- Biomedical & Pharmaceutical
- Energy
- Other industrial applications
Technical Specifications- Product type: Open surface industrial electrospinning/spraying line
- Model: StreamSpinner1000
- Collector width: 1000 mm roll-to-roll collector
- Production throughput: 5–15× conventional systems
- Example maximum line speed: up to 51 m/min (PA6 at 0.03 GSM)
- Smart Dynamic Feeding System for homogeneous production and precise flow control
- Smart Winding System: automated thickness control via flow and winding-speed adjustments
- Compatibility: wide viscosity range of polymeric solutions
- Patent status: Patent Pending
- Standard polymers and corresponding total flow/production rates provided above
- Product page includes an embedded product video demonstrating manufacturing and applications (YouTube)