Nanofiber electrospinning machine CosmeTailor 1000®

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Overview
Electrospinning is an efficient method to produce nanofiber mats with controlled pore size and fiber diameter. Nanofibers offer small pore size, high porosity, large surface area, gas and liquid permeability and mechanical strength, enabling cosmetic products such as nanofiber facial masks, patches and lightweight transparent sunscreens. Electrospun nanofibers also enable encapsulation and controlled release of active ingredients for improved penetration and sustained effect.

Product summary
Inovenso's CosmeTailor 1000 is designed for production of nanofiber-based cosmetic products with formulations including hyaluronic acid, collagen, aloe vera, vitamins and nutrients. The system features an effective coating width of 1 m (horizontal) and a roll-to-roll continuous production layout. Its patented open-surface, nozzle-free design provides high throughput and eliminates nozzle clogging. The CosmeTailor 1000 outputs a continuous pre-cut nanofiber sheet (1 m width) intended for masks and patches; cutting and packing are considered post-processing and are not included in the machine operation.

Applications and advantages

• Enables formulations without preservatives or emulsifiers for 100% natural product claims where applicable.
• Alternative to heavy creams and gels: improved conformability, higher breathability and enhanced delivery of active agents.
• Immediate revitalizing and visible effects due to extremely small fiber diameters.
• Thin, comfortable structures that maximize efficient use of actives compared with traditional sheet masks and patches.

Unique properties and production capacities (examples for 2.5 GSM nanofiber density)

• 8 hours / 2 shifts: 172.8 m² coating per day.
• 6 hours / 3 shifts: 194.4 m² coating per day.
• 8 hours / 2 shifts: 2,750 cosmetic masks per day.
• 6 hours / 3 shifts: 3,093 cosmetic masks per day.
• 8 hours / 2 shifts: 17,280 pairs of cheek (under-eye) patches per day.
• 6 hours / 3 shifts: 19,440 pairs of cheek (under-eye) patches per day.
• 8 hours / 2 shifts: 14,811 forehead & neck patches per day.
• 6 hours / 3 shifts: 2,777 forehead & neck patches per day.

Included with machine purchase

• Ready polymer recipes.
• Solution preparation training.
• 1,000 m² of substrate.
• Trial production.

Notes
Produces a continuous pre-cut nanofiber sheet 1 m in width; cutting and packing are post-processes and not included in the machine operation.

Technical specifications

• Brand: Inovenso
• Model: CosmeTailor 1000
• Machine type: Open-surface industrial electrospinning/spraying line (nozzle-free)
• Effective coating width: 1 m (horizontal)
• Production mode: Roll-to-roll continuous production
• Patented open surface design: nozzle-free to prevent clogging
• Output: Continuous pre-cut nanofiber sheet (1 m width) for cosmetic masks and patches
• Post-processing: Cutting and packing not included
• Compatible compositions: Hyaluronic acid, collagen, aloe vera, vitamins, nutrients
• Example production rates (2.5 GSM): see production capacities block above
• Items provided with purchase: ready polymer recipes; solution preparation training; 1,000 m² substrate; trial production (provided free of charge)