Filling and sealing machine for the pharmaceutical industry DLF01

for vialsfor laboratoryautomatic

Introduction
DLF01 is a compact benchtop vial stoppering machine integrating precision peristaltic filling and flexible stoppering. After manual vial loading, the unit automatically performs filling and stoppering with high repeatability. Servo-driven motion and vacuum stopper pickup support full and half stoppering modes. Photoelectric sensors enforce "no vial, no filling" and "no position, no stoppering" safety logic. The high-precision peristaltic pump enables accurate dosing from 0.1 mL to 50 mL. Modular quick-change components allow fast adaptation for vaccines, biologics and lyophilized products.
Key features

• Filling range: 0.1–50 mL with high-precision peristaltic pump.
• Repeatable filling accuracy: ±0.5%.
• Servo-driven control for precise positioning and motion.
• Vacuum stopper pickup supporting full and half stoppering; stopper tray auto-feed.
• Stopper-contact parts and pump head in 316L stainless steel; compatible with V‑H2O2 sterilization and resistant to high-heat/humidity sterilization.
• Quick-change modular design for rapid format change; manual vial loading with automatic filling, stoppering and collection.
• Foot-pedal operation; no complex parameter setup required.
• Data & compliance: PDF report export, recipe versioning, audit trail, batch records, e-signatures and user management; compliant with 21 CFR Part 11 and GAMP.

Applications
Designed for filling and stoppering vials across a range of sizes. Typical users include pharmaceutical manufacturers, biotechnology and gene therapy developers, and R&D/process development laboratories.
Specifications

• Capacity: ~500 vials/h.
• Power supply: 220 V, 50 Hz.
• Power: 0.8 kW.
• Air supply: ≥ 0.4 MPa.
• Weight: 45 kg.
• Dimensions: 645 × 470 × 500 mm (L × W × H).
• Pump: Full 316L stainless-steel pump head and body; compatible with V‑H2O2 sterilization.
• Operation: Manual vial loading; automatic filling, stoppering and collection; foot-pedal control; quick-change parts.
• Safety: Photoelectric sensors implementing "no vial, no filling" and "no position, no stoppering" logic.