Product IntroductionDLW01 is designed for automated filling of sterile soft pouches. The unit performs pouch filling, nitrogen flushing, exhaust and heat sealing via sterile closed piping to minimize contamination risk and reduce manual handling. The system supports recipe management and electronic records for controlled batch production.
Features - Flow detection with automatic filling control.
- Automatic exhaust function to remove air prior to sealing.
- Nitrogen flushing to achieve low residual oxygen.
- Automatic heat sealing for pouch integrity.
- Recipe management with version control and exportable reports.
- E-signature functionality to ensure data integrity and user accountability (complies with electronic records requirements).
- Batch record and audit trail capabilities; reports exportable as PDF.
- Compliance with FDA 21 CFR Part 11 and GAMP.
ApplicationsDesigned for filling biologics including blood components, cell therapies, vaccines and viral vectors where sterile closed handling and low oxygen environment are required.
- Pharmaceutical manufacturing
- Biotechnology and gene therapy production
- R&D and pilot-scale production of biologics
Technical specifications - Power Supply: 220V, 50Hz
- Power consumption: 0.7 kW
- Compatible pouch materials: EVA, PVC
- Operation: single pouch lane
- Supported pouch volumes: 25 mL, 50 mL, 100 mL, 200 mL
- Filling accuracy: ±3% (repeatability)
- Compressed air requirement: ≥0.4 MPa
- Residual O2 after N2 flush: ≤3%
- Throughput: up to 500 units/hour
- Machine weight: ≤35 kg
- Footprint (L x W x H): 445 mm x 440 mm x 530 mm