Coating system for the pharmaceutical industry ZANASI 70C

for productionfor capsuleshigh-speed

Overview
ZANASI 70C, part of the ZANASI series, produces gel-enrobed oblong tablets by inserting a precisely sized tablet into two identical gelatin halves. The resulting gelcap offers an easy-to-swallow dosage form that masks taste and odor while enabling higher product loads than standard capsules. The machine is designed exclusively for the production of Press-Fit® and XPress-Fit® gelcaps and combines tablet and hard-gelatin capsule advantages.

Highlights

• Automatic positioning: Automatic feeding and precise positioning of both gelatin halves.
• Enhanced precision: Consistent tablet placement to ensure stable performance across production runs.
• Flexibility: Configurable to join halves (Press-Fit® Gelcaps) or leave a midpoint gap (XPress-Fit® Gelcaps).
• Quality check: Integrated detection unit for gelcap inspection with automatic ejection of defective parts.
• Improved accessibility: Open design for quick access to the working area and fast maintenance.
• Advanced ergonomics: Simple mechanical layout with an ergonomic interface to streamline daily operations.

Bi-colour capsule appeal
The traditional bi-colour appearance of hard gelatin capsules reinforces brand identity and aligns with consumer preferences. Press-Fit® and XPress-Fit® gelcaps deliver an easy-to-swallow format that masks taste and odor while accommodating higher product loads compared to standard capsules.

Media / Gallery (selected views)
Representative images include: main product view, general machine layout, lower and upper gelcap orientation and positioning, joining operation, detection unit and quality inspection views.

Technical Data (table)
ZANASI 70C technical data
Maximum output (capsules/hour): 55,000
Machine installed power (kW): 9
Pump installed power (kW): 2.2
Aspiration installed power (kW): 1.5
Aspiration: 3,850 litres/minute – 2,500 mm H₂O
Compressed air: 100 dm³/minute – 6 bar
Vacuum: 100 m³/h – 29 mbar
Standard voltage: 220/380V – 3 phase – 50/60 Hz
Weight (kg): 1,600

Technical specifications

• Maximum output (capsules/hour): 55,000
• Machine installed power: 9 kW
• Pump installed power: 2.2 kW
• Aspiration installed power: 1.5 kW
• Aspiration capacity: 3,850 litres/min – 2,500 mm H₂O
• Compressed air: 100 dm³/min – 6 bar
• Vacuum: 100 m³/h – 29 mbar
• Standard voltage: 220/380V – 3 phase – 50/60 Hz
• Machine weight: 1,600 kg
• Intended production: Press-Fit® and XPress-Fit® gelcaps (gel-enrobing of oblong tablets)