Fully-automatic cartoner FCW300

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Overview
The FCW Series is a family of horizontal cartoning machines designed for wrapping products from flat blanks with flexible feeding and product handling. The platform provides a hygienic, fully accessible frame, large-capacity blank magazines and a modular architecture that supports single and multifeed configurations. It is suitable for confectionery, chocolate and personal care products and accommodates multiple carton and wallet styles with adjustable parameters for different materials and formats.

Key features

• Horizontal cartoning from flat blanks for a range of product categories (confectionery, chocolate, personal care).
• Hygienic design with full accessibility and visibility of machine components for safe and maintainable operation.
• Large-capacity blank magazines for single or multiple flat blanks to reduce loading frequency.
• Support for various carton and wallet styles, including single, double-glued and multilayer envelopes.
• Modular architecture enabling integration of multifeed systems and customized infeed layouts.
• Adjustable parameters to handle different materials and product formats consistently.

Machine details — highlights

• Horizontal cartoning mechanism optimized for flat blank feeding.
• Accessible hygienic frame for cleaning and inspection.
• High-volume blank storage to increase autonomy between reloads.
• Compatibility with a wide range of carton formats and wallet styles.
• Modular platform for straightforward integration of feeding and inspection systems.
• Designed to maintain consistent product flow and protection across formats.

Representative tables (dimensions / capacities)
FCW300 — Sleeve / Carton styles and outputs
Sleeve/Carton Style | Min. | Max. | Production output
A | Min. 55 | Max. 70 | Production output: 170/min
B | Min. 8 | Max. 50
C | Min. 42 | Max. 80

FCW300 — Wallet styles and outputs
Wallet Style | Min. | Max. | Production output
A | Min. 40 | Max. 90 | Production output: 150/min
B | Min. 10 | Max. 20
C | Min. 80 | Max. 150

FCW600 — Technical data (summary)
TECHNICAL DATA FCW 600
Production: Up to 300 cartons/min.
Operating pressure: 6 bar
Maximum air consumption: 80 Nl/min.
Weight: 6,000 Kg

Machine layout / versions
The FCW Series comprises the FCW300 and FCW600 versions. The FCW300 is a fully automatic horizontal cartoner from flat blanks supporting multiple product feeding, optional glue application and integration of marker and camera control systems. The FCW600 is a high-speed rotary continuous-motion cartoner for applications such as gum slabs, small chocolates and bars, processing up to 300 ppm with automatic carton feeding and a large-capacity flat-blank magazine.

Technical specifications

• Series name: FCW Series.
• Versions: FCW300, FCW600.
• Representative output (FCW300): ~170 cartons/min for certain carton styles; ~150 wallets/min depending on format.
• Maximum output (FCW600): up to 300 cartons/min.
• Operating pressure (FCW600): 6 bar.
• Maximum air consumption (FCW600): 80 Nl/min.
• Machine weight (FCW600): 6,000 Kg.
• Carton style ranges (FCW300 examples): Sleeve A min 55 / max 70, B min 8 / max 50, C min 42 / max 80.
• Wallet style ranges (FCW300 examples): Wallet A min 40 / max 90, B min 10 / max 20, C min 80 / max 150.
• Magazine capacity: large-capacity flat-blank magazines for extended autonomy (FCW600 supports ~3x capacity vs. standard pre-glued carton magazine).
• Typical applications: confectionery, chocolate, gum slabs, small chocolates, bars and personal care products.
• Architectural features: modular architecture for multifeed integration, hygienic accessible construction, adjustable parameters for different materials and formats.