Metal dental prosthesis WIRONIUM® RP Complete

resincobalt-chromiumhybrid composite

Product overview
WIRONIUM® RP Complete is a modular system for the fully digital fabrication of partial dentures for upper and lower jaws. The system integrates SLM-manufactured WIRONIUM® RP frameworks with 3D-printed saddle sections and prosthetic teeth made from VarseoSmile® TriniQ®, within a validated exocad PartialCAD workflow. Engineered retention elements on the framework ensure precise positioning and secure mechanical connection of components to enable reproducible laboratory assembly.

Key benefits and features

• Precisely fitting SLM-produced partial denture frameworks for upper and lower jaws
• Delivered either sandblasted or high-gloss polished
• Pore-free frameworks via industrial SLM production
• Fully digital design of frameworks, saddle sections and prosthetic teeth in exocad PartialCAD
• New retention and pin geometry for high stability and repeatable lab processes
• Integrated single data set enabling smooth transition between framework, teeth and saddle
• Validated digital workflow and secure material bond for reliable prosthesis assembly
• Use of premium high-impact 3D base material for saddle components
• VarseoSmile® TriniQ® ceramic-filled hybrid material for denture teeth with good color stability
• Cost-effective combination of SLM and 3D printing for high-precision fit
• Efficient laboratory workflow through assembly of prefabricated components

System components

• Partial denture framework: SLM-produced from WIRONIUM® RP, supplied polished or sandblasted
• Saddle sections: 3D-printed prosthetic segments, precisely fitted onto the framework
• Prosthetic teeth: DLP 3D-printed from VarseoSmile® TriniQ® tooth-colored hybrid material

Manufacturing processes

• Selective Laser Melting (SLM): layer-by-layer metal additive manufacturing from CAD data to produce complex, high-precision frameworks
• Digital Light Processing (DLP): projector-based layer curing to produce high-impact saddle components and detailed, color-stable prosthetic teeth

Software requirements
At least exocad 3.1 Rijeka with a PartialCAD license and PartialCADApp 3.1 Rijeka; knowledge of digital partial denture design in exocad PartialCADApp is required.

Scope of delivery
Partial denture framework base made of WIRONIUM® RP, 3D-printed saddle components and prosthetic teeth.

Technical characteristics

• Product name / model: WIRONIUM® RP Complete
• Framework material: WIRONIUM® RP (SLM-produced), delivered blasted or high-gloss polished
• Saddle material: printodent® GR-14.2 denture HI, color orange/pink
• Prosthetic teeth material: VarseoSmile® TriniQ® (ceramic-filled hybrid, DLP 3D-printed)
• Available tooth shades: A1, A2, A3, A3.5, B1, B2, C2, D3, OM1, OM3
• Design & workflow: validated digital workflow using exocad PartialCAD (exocad 3.1 Rijeka + PartialCADApp 3.1 Rijeka)
• Key design elements: specially developed retention and pin geometry for reproducible laboratory processes
• Intended use: modular system for digital partial dentures (upper and lower jaw)