OverviewDOSASET is a solvent dispenser designed for cyclohexanone and similar solvents, intended for manual and automatic bonding of plastic components, disposable parts, tubes and fittings in medical and industrial assembly. The device applies solvent by means of a proprietary rotating and vibrating wheel; adapters are dipped directly into the solvent to prevent clogging and blockages.
PerformanceThe unit is designed for fast-cycle operations and features a programmable interface for standalone use or integration with PLC/PC. The rotating/vibrating distribution method improves solvent coverage and enables continuous liquid-level monitoring, reducing solvent consumption and the risk of obstructions.
Design and MaterialsAdapters are manufactured in stainless steel with an internal lining of closed-cell polyethylene foam, machined to match the diameter of the part to be bonded. Up to 4 interchangeable adapters can be mounted on one instrument for flexible use in production environments.
Connectivity and ControlThe dispenser includes a photocell that actuates wheel rotation, an onboard keyboard for sequence programming and a PLC interface for remote control. USB and RS485 communications allow data transfer to PC/IPC for display and logging of bonding data such as production rate, counters, sequences and alarms.
AST accessory (pipe blowing)The AST accessory is intended for tubes with internal diameters < 3 mm. It provides an air flow through tubes so they can be introduced into the DOSASET dosing bushings without filling, preventing occlusions. Air outlet flow is limited by internal bottlenecks and inlet pressure is adjusted via a rear-mounted pressure reducer; outlet pressure is shown on a front-mounted pointer gauge.
SST modelsStainless-steel mechanical construction (AISI 316) is available for applications requiring alternative solvents or enhanced corrosion resistance.
Benefits- Ready-to-use solvent application for rapid bonding cycles
- Clean application: sponge/adapters are dipped and washed at each wheel rotation to remain clean and properly wetted
- Vibration of the tube tip improves solvent distribution and compensates tube diameter tolerances
- No manual solvent metering: dispensing depends on the geometrical properties of the cartridges/adapters
- Low clogging risk from solvent evaporation or plastic residues
Usage and ApplicationsIntended for manual and automated assembly/bonding of plastic components, disposables, tubes and fittings where reliable, repeatable solvent application is required and clogging must be avoided.
Technical specifications- Intended solvents: cyclohexanone and similar solvents
- Dispensing principle: rotating and vibrating wheel system (no porous elements, no capillary holes, no fluid pumps)
- Adapters: stainless steel with closed-cell polyethylene foam lining; custom-shaped for part diameters
- Maximum adapters: up to 4 interchangeable adapters per instrument
- AST accessory: pipe blowing for tube ID < 3 mm; fixed internal bottlenecks; inlet pressure reducer; front pointer pressure gauge
- Control: onboard keyboard; PLC interface for remote control; photocell for wheel actuation
- Communications: USB and RS485 for data transmission (production rate, counters, sequences, alarms)
- SST models: AISI 316 stainless-steel construction available