Automated filling machine XTREMA Series

fully-automaticcontinuousrobotized

Product overview
XTREMA is a modular aseptic vial filling machine for parenteral dosage forms. It minimises vial exposure to the environment, equipment and operator by controlling transfer and sealing operations. The modular frame supports multiple interchangeable filling systems for liquids and powders and is designed for integration with isolators and containment solutions.

Highlights

• Ergonomic layout: movable operating modules for improved accessibility.
• Unidirectional airflow (UAF): machine geometry supports laminar unidirectional airflow.
• VPHP compatibility: suitable for Vapour Phase Hydrogen Peroxide exposure and isolator integration.
• Tool-free size changeover: fully sealed machine with rapid changeover without tools.
• High output: up to 600 vials per minute (vpm).
• Selectable motion: continuous or intermittent motion selectable from HMI.
• 100% IPC check-weighing: in-line net/gross and statistical/gross options with anthropomorphic robotized nozzle carrier at speeds up to 600 vpm.
• Quick Fit liquid pumps: CIP/SIP-ready pumps with tool-less assembly for product contact parts.

Product loss minimisation
XTREMA reduces product loss at high speed while maintaining 100% IPC check-weighing capability. Quick Fit pumps and CIP/SIP readiness shorten downtimes and simplify handling of product-contact components.

Technical specifications

• Vial diameter: 14 mm – 54 mm.
• Vial height: 30 mm – 110 mm.
• Stopper diameter: 13 mm – 32 mm.
• Filling dosing units: up to 15.
• Filling volume range: 0.10 – 100 mL.
• Output: up to 600 vpm (with or without 100% IPC).
• Transport/motion modes: intermittent, continuous or selectable from HMI.
• 100% IPC capability with net/gross and statistical/gross options and anthropomorphic robotized nozzle carrier for accurate dispensing and inline weighing.