Syringe filling and sealing machine STERI LIF3

for vialsfor cartridgesautomatic

Overview
STERI LIF3 is a fully automatic fill–finish machine combining filling, stoppering and capping operations for nested (RTU) syringes, vials and cartridges. Designed for small-batch flexibility, the system uses robotic arms within isolator-barrier architecture and single-use disposables to preserve sterility while minimising footprint.

Key highlights

• High yield — precise volumetric filling to maximise product yield.
• 100% IPC — 100% and statistical in-process control (IPC) at full speed.
• Multiple dosing — several dosing options, up to 1,200 pcs/h.
• Easy upgrade — supports automated upstream de-bagging and de-lidding integration.
• Capping — integrated capping station for vials, segregated from filling/stoppering to prevent cross-contamination.
• Brushless technology — brushless drive for motion control.
• Sanitisation compatible — compatible with H2O2 sanitisation protocols.
• Zero cross-contamination risk — segregated capping area and isolator barrier design.

Flexible operation
Closed robotic filling provides repeatable results and fast changeovers between container formats. Robotic arms enable precise handling of nested components and simplify format changes for varying small-batch production runs.

Gallery / media descriptors
Machine video trailer; Fill–finish machine for ready-to-use components; Internal top view; Nest pick-up; Filling area; Stoppering; Transfer of RTU vials to the capping area; Capping overview; General working area; Nest outfeed.

Table - Technical data (summary)
Features | STERI LIF3
Automation | Fully robotic automated
Footprint (mm) | 3,300 x 1,300 x 2,080 [L x W x H]
In-Process Control | 100% at full speed
RTU vial dimensions | Ø 16 – 42.4 mm
Vial output | up to 1,200 pcs/h
RTU syringe dimensions | 0.5 – 50 ml
Syringe output | up to 1,200 pcs/h
RTU cartridge dimensions | 1 – 20 ml
Cartridge output | up to 1,000 pcs/h
Suitable for high-potent | Yes
Loading from depyrogenation tunnel | No

Technical specifications

• Automation: Fully robotic automated.
• Footprint (L x W x H): 3,300 x 1,300 x 2,080 mm.
• In-process control: 100% IPC at full speed.
• RTU vial dimensions: Ø 16 – 42.4 mm; vial output up to 1,200 pcs/h.
• RTU syringe dimensions: 0.5 – 50 ml; syringe output up to 1,200 pcs/h.
• RTU cartridge dimensions: 1 – 20 ml; cartridge output up to 1,000 pcs/h.
• Suitable for high-potent products: Yes.
• Loading from depyrogenation tunnel: No.
• Sanitisation compatibility: Compatible with H2O2 sanitisation protocols.
• Drive technology: Brushless driven.
• Capping: Integrated, segregated capping station to avoid cross-contamination.