Filling and sealing machine for the pharmaceutical industry SMART Series

for vialsglass vialintermittent-motion

Overview
SMART is a servo-driven liquid filling, stoppering and capping machine for aseptic pharmaceutical production. Engineered for small to medium batches, it handles glass and plastic vials in the SVP and, in specific variants, the LVP range. The machine supports full in-process control and is compatible with isolators, cRABS and cleanroom installations.

Highlights

• Output range: SVP up to 120 vpm with SMART; SMART 300 series up to 300 vpm.
• Compact layout: low footprint design and multiple conveyor layouts for constrained pharmaceutical production areas.
• 100% IPC: integrated check-weighing for 100% in-process control of filled vials.
• Capping in Grade A: integrated capping operations available under Grade A conditions.
• Quick changeover: rapid size changeover with quick snap release features.
• Aseptic compatibility: suitable for operation under isolators, cRABS and other containment solutions; materials compatible with sanitizing agents and VPHP exposure.
• Product recovery functions: FLDI and refilling capabilities to minimise product loss; restoppering available for selected models.

Machine versions

• SMART – servo-driven filling, stoppering and capping machine for SVP. Up to 120 vpm in double index configuration with 100% IPC. Suitable for isolators, cRABS and cleanrooms; materials resistant to sanitizers and VPHP.
• SMART 300 – for medium to high batch production, fully servo-driven and configurable with aseptic dosing systems. Up to 300 vpm with 100% IPC. Designed for cleanrooms, isolators and containment solutions.
• SMART 300 LV – LVP variant with wide filling range 20–500 ml. Up to 200 vpm with 100% IPC. Includes features for product loss minimisation and supports CIP/SIP operations.

Media

• Machine gallery and detailed photographic images showing filling, stoppering, check-weighing, vial feeding and transfer to capping.
• Official machine video available for the SMART Series.

Technical specifications

• TECHNICAL DATA – SMART (SVP / LVP)
  Vial diameter (mm): SVP Min 16* – Max 54 (up to 36 with double index); LVP Min 16* – Max 88
  Vial height (mm): SVP 35 – 91.4; LVP 35 – 150
  Stopper diameter (mm): SVP 13 – 20; LVP 13 – 32
  Filling volume (ml): SVP 0.10 – 100; LVP 0.10 – 500
  Output: SVP Up to 120 vpm (double index); up to 90 vpm (single index). LVP Up to 75 vpm.
  Output with 100% IPC: SVP Max. 120 vpm (double index); LVP Up to 75 vpm.
  Vial transport system: Intermittent motion.
  Note: *Diameters smaller than 16 mm (down to 14.75 mm) can be handled with dedicated size parts.
• TECHNICAL DATA – SMART 300
  Vial diameter (mm): Min 16* – Max 54
  Vial height (mm): 35 – 95
  Stopper diameter (mm): 13 – 32
  Filling volume (ml): 0.10 – 100
  Output with 100% IPC: Up to 300 vpm
  Vial transport system: Intermittent motion
  Note: *Diameters smaller than 16 mm (down to 14.75 mm) can be handled with dedicated size parts.
• TECHNICAL DATA – SMART 300 LV
  Vial diameter (mm): 30 – 78
  Vial height (mm): 50 – 177
  Stopper diameter (mm): 20 – 36
  Filling volume (ml): 20 – 500
  Output: Up to 200 vpm
  Output with 100% IPC: Up to 200 vpm
  Vial transport system: Intermittent motion