DescriptionThe correct sensor or wire for the application and temperature range is a key element of any validation system. Kaye offers Type T thermocouple wires and preconfigured thermocouples in multiple constructions to match process and environmental requirements.
Product overviewKaye introduces the Autobond Ultra‑Premium thermocouple wire designed to reduce moisture and steam leakage associated with standard Teflon™ jackets. Autobond construction removes the outer clear Teflon jacket and bonds to the internal conductors to eliminate internal air pockets. Wires are available in standard (premium) and Ultra‑Premium grades; Ultra‑Premium spools are produced and inspected for maximum purity and uniformity and shipped with a Certificate of Conformance.
Features- Measurement accuracy typically ±0.25 °C (standard/premium)
- Ultra‑Premium grade: typical accuracy to ±0.1 °C
- Available constructions: 3‑strand and 7‑strand Type T
- Supply formats: uncut spools or cut‑to‑length with Teflon™ tips
- Autobond option reduces moisture/steam ingress; Kapton insulation option for service up to 350 °C
Applications- Steam sterilizers (autoclaves)
- Dry‑heat sterilizers
- Steam in Place (SIP) systems
- Water cascade / fall sterilizers
- Incubators, stability chambers, freezers
- Freeze dryers / lyophilisation and vessels
Specifications (summary)KAYE THERMOCOUPLES — Wire grades: Ultra‑Premium, Autobond Ultra‑Premium, Kapton
Example models and gauges: 3‑Strand K0258 (27 AWG); 7‑Strand K0255 (22 AWG); 7‑Strand (AL) K0259 (22 AWG); 7‑Strand (AS) K0263 (26 AWG); 7‑Strand Kapton K0250 (22 AWG)
Example configured part numbers (40 ft / 12 m): 3ST1WY-40, 7ST1WY-40, AL-7ST1WY-40, AS-7ST1WY-40, KW-40
Accuracy (examples)@ 40 °C: max ±0.05 °C (typical ±0.03 °C) for many wire types
@ 121 °C: typical ranges ±0.05 to ±0.3 °C depending on construction; many 7‑strand Ultra‑Premium types ±0.25 °C or better
@ 300 °C: Kapton option examples show ±0.3 °C max (±0.15 °C typical) where specified
Approximate sizesDiameter examples by construction: 0.042” (1.07 mm), 0.074” (1.88 mm), 0.095” (2.41 mm), 0.120” (3.03 mm); some configurations use stainless‑steel tips ~3 mm diameter
Quality & orderingWires are manufactured under controlled processes; Ultra‑Premium spools undergo individual testing and are supplied with a Certificate of Conformance. Products are available as spools for onsite configuration or as precut thermocouples assembled with Teflon™ tips and labeling.