Process thermostat Integral IN 550 XTW

on castersdigitalelectronic

Product overview
Operate the Integral process thermostat via the coloured TFT display on the device or optionally via an external touch operating unit with extended functions. The unit integrates a process thermostat, an internal cooling system and a powerful pressure pump for dynamic temperature control of external circuits. It supports management of heat transfer fluids, ATEX gas warning sensors and network interfaces for remote operation and monitoring.

Features

• Process thermostat with integrated cooling system for dynamic temperature control of external circuits
• Management of heat transfer fluids with stored properties
• ATEX-certified gas warning sensors with alarm and shut-off function and external status interface for higher-level safety systems
• Self-adapt function to determine control parameters
• LAUDA Variopump (pressure pump) with 8 selectable output levels or control of outflow pressure
• Remote fault indication via floating contact
• Integrated web server for browser-based operation (PC, tablet, smartphone) with authentication and encryption
• Very small internal volume and large non-thermostated expansion vessel (cold fluid layer system)
• Uses natural refrigerants
• Coloured TFT display showing actual and set values with graphical temperature profile
• Easy input via cursor and soft keys; additional Tmax key for overtemperature protection
• Quick-stop function via black push-button and remote release contacts
• PowerAdapt system to utilise the maximum allowable heat from the power supply
• USB and Ethernet interfaces as standard; option for up to 2 additional interfaces (RS232/485, Profibus, analogue, contact, EtherCAT)
• Integrated adjustable bypass
• SmartCool digital cooling management with compressor on/off control for energy savings
• Clear-text menu navigation in six languages (DE, EN, FR, ES, IT, RU)
• SelfCheck Assistant for system diagnosis
• Fully electronic continuous PID controller for internal and external control
• Low-level and adjustable over-temperature protection with acoustic alarm for use with flammable and non-flammable fluids
• Port for one external Pt100; second external Pt100 possible via interface module
• Programmer with 150 temperature/time segments configurable into 5 programs
• Digital pump pressure display
• Condenser cooling: water

Working range

• Min. working temperature: -50 °C
• Max. working temperature: 220 °C
• Temperature stability: 0.05 ± K

Technical data (according to DIN 12876)

• Working temperature range: -50 ... 220 °C
• Ambient temperature range: 5 ... 40 °C
• Temperature stability: 0.05 ± K
• Heater power max.: 8 kW
• Max. power consumption: 10.5 kW
• Current consumption: 16 A
• Max. discharge pressure: 3.1 bar
• Max. pump flow: 65 L/min
• In/Outlet connection thread (outside): M30 x 1.5
• Inlet/outlet hose size: 3/4"
• Min. filling volume: 4.8 L
• Max. filling volume: 17.2 L
• Water cooling connection thread (outside): 3/4"
• Recommended cooling water temperature: 15 °C
• Cooling water temperature max.: 30 °C
• Cooling water flow rate: 8 L/min
• Pressure difference cooling water min.: 0.8 bar
• Maximum pressure cooling water: 10 bar
• Dimensions (WxDxH): 560 x 550 x 1325 mm
• Weight: 181 kg
• Noise level: 60 dB(A)
• Power supply: 400 V; 3/PE; 50 Hz
• Power plug: Power cord with plug (IEC 60309, 5-pin, CEE, red, 16 A)

Cooling capacity (50 Hz) — table

• 200 °C | 8 | Thermal oil | 5.8 kW
• 100 °C | 8 | Thermal oil | 5.8 kW
• 20 °C | 8 | Ethanol | 5.8 kW
• 10 °C | 8 | Ethanol | 5.8 kW
• 0 °C | 8 | Ethanol | 5.4 kW
• -10 °C | 8 | Ethanol | 4 kW
• -20 °C | 4 | Ethanol | 2.8 kW
• -30 °C | 4 | Ethanol | 1.7 kW
• -40 °C | 4 | Ethanol | 0.75 kW
• -50 °C | 2 | Ethanol | 0.35 kW

Part number
Part no.: L004070

Downloads & documentation
Product-specific data sheet, Integral XT brochures and operating instructions available (datasheet, brochures, operating instructions).

Specifications / technical details

• Model: Integral IN 550 XTW
• Device type: Process thermostat with integrated cooling
• Working temperature range: -50 ... 220 °C
• Temperature stability: 0.05 ± K
• Heater power: up to 8 kW
• Max. power consumption: 10.5 kW
• Max. pump flow: 65 L/min
• Filling volume: 4.8 L (min) – 17.2 L (max)
• Cooling type: integrated cooling, condenser cooling water
• Interfaces: USB, Ethernet (standard); optional RS232/485, Profibus, analogue, contact, EtherCAT
• Safety: ATEX-certified gas warning sensors; low-level and adjustable over-temperature protection with acoustic alarm
• Control: Coloured TFT, PID controller, programmer (150 segments / 5 programs)
• Dimensions (WxDxH): 560 x 550 x 1325 mm
• Weight: 181 kg
• Noise level: 60 dB(A)
• Power supply / plug example (variant shown): 400 V; 3/PE; 50 Hz — Power cord with plug (IEC 60309, 5-pin, CEE, red, 16 A)